Bulk depalletizer offers craft brewers an easy upgrade from manual bottle unloading
A-B-C has a solution for craft brewers who want to automate their bulk bottle unloading in the Model 108 depalletizer that offers simple and reliable operation with features for maximum bottle stability and smooth handling. It has a small footprint for reduced installation costs and a low level design for easy access and maintenance. With energy-efficient electric operation and many upgraded features as standard equipment, this depalletizer combines top productivity with low cost of ownership.
The depalletizer runs 12 oz. and 22 oz. beer bottles interchangeably with no adjustments and can unload many other bottle types and styles as well. Bottlers will appreciate the long term reliability of the Model 108 due to the machine’s quality construction with solid, channel steel frame, heavy shafts and counterweighted elevator table. Bottles stability is ensured as layers are handled under full control from the pallet stack to the discharge table–each layer is squared on all sides before transfer–and the front of the load is retained as the layer reaches the discharge table to ensure smooth transfer. The variable frequency motor provides soft start, soft stop operation.
Bottlers can choose their level of automation from available options including slipsheet removal, empty pallet stacker, full pallet conveyor, and a variety of pallet conveyor and single filing devices.
Case sealer runs very small cases at high speeds
High speed sealing for small, lightweight cases only three inches tall was the challenge presented to A-B-C. The solution was a case sealer with unique features to ensure total case control while automatically feeding back-to-back cases, positively folding the inner flaps, and gently closing and sealing the large outer flaps at speeds to 50 cases/minute.
The pacer belt case transfer automatically spaces each case whether they are fed apart or back-to-back. The side belt transfer is designed to control the lightweight cases as they are conveyed. The inner flaps are positively folded and closed by the servo-operated rotating inner flap tucker and A-B-C’s contoured, cast aluminum folders crease and fold the large outer flaps as cases are transferred. The unique design of the flap folders ensures proper folding and square cases, even if running corrugated with poor scorelines. Cases are sealed with tape by an exterior-mounted tape head that enables quick and easy roll replacement.
At only 10’ long x 3’ wide, this sealer has a space-saving small footprint–but this is no lightweight machine. With a heavy gauge stainless steel frame and welded and bolted construction, it is built to ensure reliable, long-term operation. Gull-wing style high visibility doors securely enclose the machine and halt production when opened. Features for reduced maintenance include sealed bearings and self-lubricated pneumatics. Changeover is completed in minutes with only three manual adjustments.
Model 108RT for high speed depalletizing of reverse taper bottles
Reverse taper bottles can present a depalletizing challenge because their smaller base configuration causes instability during transfer. A-B-C has introduced the Model 108RT, a depalletizer with proprietary features that maintain bottle stability for reverse taper bottles during high speed transfer from the pallet and throughout single filing. These features include devices that square and secure the top pallet layer and also the secondary layer prior to container transfer, and maintain the slipsheet firmly as the top layer is swept from the pallet to the loading table. In addition, each product load is kept under control on all four sides from the pallet throughout the depalletizing process, to contain the bottles in a tight pack, which enhances stability. Bottles are single filed with a conveyor designed to gently “pull” them from the pack and guide them to the line conveyor. Picture frames and slipsheets are automatically removed, separated and stacked.
The depalletizer’s compact design provides economical floor level operation and offers low, medium, or high level discharge. The open profile ensures high visibility of all operation and easy access for maintenance. Built for reliable, long-term operation, this depalletizer has a solid channel steel frame and welded and bolted construction. The transfer table is crafted of stainless steel for smooth container transfer. Additional performance features include heavy shafts and industrial roller chain for the sweep drive and elevator drive. Operation and changeover are managed at the touchscreen operator panel which provides access to real-time operating data, diagnostic reports, and full machine manuals.
High level bulk depalletizer combines maximum flexibility and economy in compact footprint
A-B-C’s Model 108HL high level bulk depalletizer is the solution for packagers who need reliable depalletizing with top flexibility, easy installation and quick payback. This high level machine smoothly transfers containers from the pallet stack and sweeps them gently onto high level discharge conveyor at speeds to 4 layers per minute. It offers the flexibility to run plastic, glass, aluminum, steel, or composite containers interchangeably with no change parts. It can automatically remove and stack picture frames, tier sheets, inverted trays and pallets.
Top performance is guaranteed by the Model 108HL’s rugged design and quality production features that ensure gentle container handling and quiet operation. As the pallet remains stationery during depalletizing, there is no risk of pallet instability, a common issue with traditional high level depalletizers. Features to ensure positive container handling include four containment devices, and a tiersheet stabilizer, plus a precision chain and sprocket sweep mechanism that maintains container stability even when depalletizing lightweight containers. The Model 108HL offers discharge elevations up to 144”. A low level model is also available with discharge height to 36”.