New Robot Palletizer

ABC M700 Series Robot Palletizer News

A-B-C’s 700 series robot palletizers effortlessly palletize cases, trays, or bags in multiple configurations and deliver the flexibility of hand palletizing with no labor costs or liability. Packagers can achieve efficient and reliable pallet forming for all product types, and ship secure, well-formed pallet loads that protect products throughout distribution.

Robot palletizing systems can reduce production costs as they have low maintenance requirements, and require less downtime as product changeovers are completed quickly at the operator station. Their compact layouts can reduce installation costs whether planning a new palletizing line or retrofitting an existing line.  Standard systems include a high payload robot with a vacuum head for single or dual feed, product transport and staging conveyors, high visibility guarding, Allen Bradley PLC controls and programming for your product requirements.

Options include automation of empty pallet transfer and slipsheet/picture frame inserting. Robotic control or separate devices may be integrated depending on speed and space requirements. A variety of full pallet takeaway conveyor options are also offered.

 

Economical, small footprint, floor level palletizer makes automation easy

model72an palletizer

For plants with either limited floor space or a small budget, this compact palletizer (Model 72AN) offers a simple and economical solution to increase production and eliminate the cost and liability of manual operation. It occupies from 10 to 30% less floor space than conventional low level palletizers depending on the accessories required (transfer conveyor, pallet dispenser/transport) and offers complete flexibility for product feed and pallet configuration. All operation is automatic which eliminates the risk of employee injury and related costs from repetitive palletizing actions.

No pallet dispenser is required for the Model 72AN. Up to 5 empty pallets can be stacked in the load area for palletizing and the layers of product are automatically directed to the top pallet level. Once the load is completed, the lift truck operator simply removes the top pallet and contents, and the palletizer continues to load the next pallet; once all pallets have been loaded and removed, the operator simply stacks another set of empty pallets in the loading area and the sequence repeats.

This palletizer offers the freedom of on-floor operation with an open profile and full machine guarding, plus high or low level product feed. It is designed for long term operation with heavy steel frame construction, reinforced and counterweighted elevator table, and a dual, chain-driven layer transfer mechanism. A-B-C’s intelligent control package offers simple, touchscreen control of operation, changeover, production data and diagnostics.

 

Depalletizer single filer maintains proper jug/handle orientation to ensure smooth downstream operations 

March 24, 2016

Container orientation is critical for proper filling, capping and label application, therefore, containers that get skewed during bulk depalletizing must be reoriented before moving downstream. A-B-C has eliminated this issue with a single filing module for the Model 108 depalletizer that maintains container/handle orientation as bottles or jugs are transferred from the bulk transfer table to the bottle conveyor.

The depalletizer sweeps each layer in a contained unit from the pallet to the transfer table utilizing a motorized sweep bar that moves with the layer to ensure container stability and load integrity. At the single filing module, the containers travel from the table to the conveyor row by row, maintaining orientation. The module handles square or rectangular containers.

A-B-C’s Model 108 bulk depalletizer is available for low or high level operation, and can run loads to 110” high. The machine operates with A-B-C’s Intelligent Control to ensure simple operation and control from the touchscreen operator panel that also provides complete performance data and troubleshooting capabilities, as well as changeover settings.

 

Labor saving packer can replace hand packing and increase production

Model 19 packer reduces labor crew to only one operatorMay 11, 2016

Packagers looking to automate their hand packing lines have a simple, cost-effective and reliable alternative with A-B-C’s Model 19 packer. This packer provides smooth and gentle product handling that maintains product integrity as it automatically indexes and accumulates each product load before sliding it through stainless steel loading funnels into the shipping case.

Only one operator is needed to open cases and place them on the case packing funnel, significantly reducing labor and associated costs. This compact machine occupies only 75 square feet of floor space including infeed and takeaway conveyors. It can run speeds to 15 cases per minute depending on operator dexterity, the product and the pack arrangement.

The Model 19 is packed with standard features including powered infeed with product sensors, no case-no load and no product-no load protection, full guarding with see-through panels, easy access operator controls, and product takeaway conveyor. It packs cartons, shrinkwrapped multipacks, rigid and semi-rigid containers into RSC, HSC and display cases and has features to ensure quick changeover.